PdMA
Oil Lab Targets Contamination and Customized
Services PdMA Corporation was
founded in 1979 as an organization providing
predictive maintenance products and services. In
1989, the PdMA Laboratory Services Division was
created. From its inception, it has operated
under the 10-CFR-50 Appendix B Quality Assurance
and Control program. This QA/QC program is the
same used to build and operate nuclear power
plants.
PdMA's full service laboratory provides a wide
range of tests on oil, grease, coolants, fuel,
and transformer oil. They also maintain a
Radioactive Materials License with the State of
Florida, allowing them to process and dispose of
Radioactive Materials including: oil, grease,
coolant, and diesel fuel.
Over time and with normal use, certain oil
analysis results may change gradually due to lube
oxidation and degradation. However, when
contamination occurs you will normally notice
major changes in key oil properties. There are
many possible sources of contamination. For
instance, contamination can occur due to normal
machinery wear or environmental conditions.
Contamination can also occur from improper
storage and handling of the lubricant. High
levels of contamination such as dirt and water,
caused by improper storage, is an avoidable
mistake and often very costly. And, it is not
unusual for oil to become contaminated during the
sampling process.
One way that PdMA is continually helping its
customers is by identifying various contaminants
found in their lubricant samples. There are many
different laboratory tests available to identify
oil contamination of a sample. In some cases the
source may not be related to the machinery.
Microscopic analysis often reveals surprising
results. In one example, a PdMA customer required
cleanliness testing of a hydraulic fluid. His
employee pulled a sample and brought it to the
lab. When the sample was tested, it had a very
high particle count. Microscopic analysis
revealed that the oil contained white and red
crystals, appearing randomly throughout the
sample (see
Figure 1).
The customer was informed of the situation, and a
couple of days later he called the lab to explain
that the employee who collected the sample used a
bottle that had previously held cherry flavored
antacid tablets. The debris observed by the lab
was in fact the remnants of the tablets. This
sampling error cost PdMA's customer three days
and many hours of overtime.
Fourier Transform Infrared (FTIR) analysis has
proved to be a highly versatile tool for used oil
analysis. Confirming contamination in a reservoir
is among the possible uses of FTIR. One PdMA
customer suspected that a lube oil had been
contaminated with glue. He sent samples of both
the glue and the lube in for analysis. Both
samples were extracted with solvent after which
an FTIR spectrum of each extraction was taken
with the solvent spectrum subtracted out. The
absorption spectrum (see
Figure 2)
confirmed that the lubricant had in fact been
contaminated with the glue, consistent with the
customer's suspicions. Months later, another
sample was similarly found to be contaminated
with glue using FTIR Spectroscopy.
PdMA supports its clients with quick service
coupled with accurate and concisely reported
interpretation of data. Recommended actions are
included with every sample submitted. Their
OASISTM software generates reports, charts, and
graphs for convenient viewing, trending and
comparison of data.
PdMA values a close customer relationship and
strives to be aware of their individual needs.
With clients in industries ranging from nuclear
power to food production, PdMA is well aware of
the specialized requirements of individual
plants. Accordingly, they will therefore tailor
an oil analysis program to fit these specific
needs. They can assist in choosing a sampling
frequency and an analysis package suitable for
the different types of machinery in the plant.
Laboratory personnel maintain current
memberships with ASTM, STLE, American Chemical
Society, and American Nuclear Society.
as seen in:
Practicing Oil Analysis
Jan/Feb 1999
|